定扭矩扳手是裝配螺紋件及螺栓的機(jī)械化施工工具,具有自動(dòng)控制扭矩功能,廣泛應(yīng)用于栓焊結(jié)構(gòu)橋梁的架設(shè),廠房、塔架及化工、發(fā)電設(shè)備的安裝,還應(yīng)用于大型機(jī)械、起重設(shè)備和車(chē)輛裝配作業(yè),以及對(duì)螺紋緊固件的扭矩及軸向拉力有嚴(yán)格要求的場(chǎng)合。
Constant torque wrench is a mechanized construction tool for assembling threaded parts and bolts. It has the function of automatic torque control. It is widely used in the erection of bolt welded structure bridges, the installation of plants, towers, chemical and power generation equipment, as well as the assembly of large machinery, lifting equipment and vehicles, as well as occasions with strict requirements for the torque and axial tension of threaded fasteners.
扭矩扳手由主機(jī)和控制儀兩部分組成,主機(jī)采用電動(dòng)機(jī)和減速機(jī)構(gòu),結(jié)構(gòu)新穎、體積小、重量輕、可靠,由于采用靜扭結(jié)構(gòu),運(yùn)轉(zhuǎn)平穩(wěn),無(wú)振動(dòng)、無(wú)沖擊,噪音小,操作者不受反力矩的影響,因而勞動(dòng)強(qiáng)度低。
The torque wrench is composed of a main engine and a controller. The main engine adopts a motor and a reduction mechanism, which has novel structure, small volume, light weight, safety and reliability. Due to the static torsion structure, it operates stably, has no vibration, impact, low noise, and the operator is not affected by the counter torque, so the labor intensity is low.
一、定扭矩扳手的擰緊操作
1、 Tightening operation of constant torque wrench
1、裝上反力支架,并緊固螺釘,開(kāi)動(dòng)主機(jī),使方頭銷(xiāo)孔與反力支架孔相對(duì)應(yīng),然后裝入扳手套筒,插上銷(xiāo)釘,并用橡膠圈固定。
1. Install the reaction support, tighten the screws, start the host to make the square head pin hole correspond to the reaction support hole, then install the wrench socket, insert the pin and fix it with a rubber ring.
2、將控制儀的扭矩旋鈕調(diào)到所需扭矩值,將主機(jī)正反開(kāi)關(guān)撥到正轉(zhuǎn)位置,把扳手套筒套在螺紋連接件的六方上。
2. Adjust the torque knob of the controller to the required torque value, turn the forward and reverse switch of the host to the forward position, and put the wrench socket on the hexagon of the threaded connector.
3、按下電源開(kāi)關(guān),扳手啟動(dòng)。當(dāng)反力支架力臂靠牢支架時(shí),螺栓開(kāi)始擰緊。當(dāng)螺栓扭矩達(dá)到預(yù)定扭矩時(shí),扳手自動(dòng)停止,緊固完成,松開(kāi)電源開(kāi)關(guān),進(jìn)行下一只螺栓的擰緊工作。
3. Press the power switch and the wrench starts. When the force arm of the reaction support rests firmly against the support, the bolts begin to tighten. When the bolt torque reaches the predetermined torque, the wrench will automatically stop, the tightening is completed, loosen the power switch and tighten the next bolt.
4、扳手自動(dòng)停止后,靠反力支架的彈性形變力,使支架力臂自動(dòng)脫離支點(diǎn),取下扳手。如力臂不能脫離支點(diǎn)時(shí),可撥動(dòng)正反開(kāi)關(guān),點(diǎn)動(dòng)電源開(kāi)關(guān)扳手即可取下。
4. After the wrench stops automatically, the force arm of the support will automatically disengage from the fulcrum by the elastic deformation force of the reaction support, and then remove the wrench. If the force arm cannot be separated from the fulcrum, turn the positive and negative switch and click the power switch wrench to remove it.
二、注意事項(xiàng)操作
2、 Precautions operation
1、接通電源前應(yīng)先查看電源電壓是否與本國(guó)產(chǎn)品銘牌相符,是否有接地裝置。當(dāng)電源電壓超出 10%時(shí)應(yīng)采取穩(wěn)壓措施,否則會(huì)影響控制精度。接地不良易造成事故。
1. Before connecting the power supply, check whether the power supply voltage is consistent with the nameplate of domestic products and whether there is a grounding device. When the power supply voltage exceeds 10%, voltage stabilizing measures shall be taken, otherwise the control accuracy will be affected. Poor grounding is easy to cause accidents.
2、工具使用的環(huán)境溫度為-10℃-40℃,過(guò)高過(guò)低都會(huì)影響控制精度。
2. The ambient temperature of the tool is - 10 ℃ - 40 ℃, too high or too low will affect the control accuracy.
3、被擰螺栓的初始扭矩不得大于工具的額定扭矩的70%。螺栓達(dá)到額定扭矩后不得重?cái)Q。
3. The initial torque of the screwed bolt shall not be greater than 70% of the rated torque of the tool. The bolts shall not be re tightened after reaching the rated torque.
4、工具用于拆卸螺栓時(shí),其扭矩不得大于額定扭矩值。一般情況下,不是本扳手?jǐn)Q緊的或銹蝕嚴(yán)重的螺栓,不宜用本扳手拆卸,以免造成工具損壞。
4. When the tool is used to remove the bolt, its torque shall not be greater than the rated torque. Generally, the bolts that are not tightened or seriously rusted by this wrench should not be removed with this wrench to avoid tool damage.
5、變換旋轉(zhuǎn)方向時(shí),必須待電機(jī)停止轉(zhuǎn)動(dòng)后進(jìn)行,嚴(yán)禁在運(yùn)轉(zhuǎn)中撥動(dòng)正反開(kāi)關(guān)。
5. When changing the rotation direction, it must be carried out after the motor stops rotating. It is strictly prohibited to toggle the positive and negative switches during operation.
6、當(dāng)扳手自動(dòng)停止后即可松開(kāi)開(kāi)關(guān)(如果不斷開(kāi)開(kāi)關(guān),過(guò)5秒鐘扳手就會(huì)自行啟動(dòng))待4-5秒后再進(jìn)行開(kāi)動(dòng)扳手,否則扳手不能啟動(dòng)。
6. When the wrench stops automatically, loosen the switch (if the switch is not opened, the wrench will start automatically after 5 seconds). Start the wrench after 4-5 seconds, otherwise the wrench cannot start.