橋梁施工用定扭矩電動(dòng)扳手介紹
Introduction of Constant Torque Electric Spanner for Bridge Construction隨著改革開(kāi)放的不斷深入,的基礎(chǔ)設(shè)施越來(lái)越多,橋梁建設(shè)是必不可少的。系索橋是橋梁建設(shè)的主要形式。螺栓連接必須采用大六角高強(qiáng)度螺栓。
With the deepening of China's reform and opening up, China's infrastructure is increasing, and bridge construction is indispensable. Tethered bridge is the main form of bridge construction. Large hexagonal high strength bolts must be used in bolt connection.
大六角高強(qiáng)度螺栓一般為10.9級(jí)或12.9級(jí)。根據(jù)高強(qiáng)螺栓的施工工藝要求,高強(qiáng)螺栓的施工必須先緊固,再緊固。初始擰緊一般為比較大扭矩值的50% ~ 60%;比較后的緊固必須達(dá)到螺栓規(guī)定的比較大扭矩值。
Large hexagonal high strength bolts are generally of grade 10.9 or 12.9. According to the construction technology requirements of high-strength bolts, the construction of high-strength bolts must be tightened first and then. Initial tightening generally ranges from 50% to 60% of the maximum torque value; final tightening must reach the maximum torque value specified by the bolt.
大六角高強(qiáng)度螺栓結(jié)構(gòu),初擰緊時(shí)可選用手動(dòng)扭矩扳手,固定扭矩電動(dòng)扳手,比較后擰緊時(shí)必須選用前田扭矩電動(dòng)扳手。
Large hexagonal high strength bolt structure, the first tightening can choose manual torque wrench, fixed torque electric wrench, the last tightening must choose the front field torque electric wrench.
橋梁施工選擇螺栓通常m2-m24和(大六角高強(qiáng)度螺栓,包括m2-m24比較大扭矩值通常是860海里(比較大扭矩值根據(jù)不同的摩擦系數(shù),以及不同),(比較大扭矩值通常是1700海里(比較大扭矩值根據(jù)不同的摩擦系數(shù),以及不同)早期緊,需要選擇扭矩電動(dòng)扳手,設(shè)置初始擰緊力矩值,開(kāi)始打螺栓,擰緊幾秒鐘后,停止電動(dòng)扳手緊固,取出套筒。
In bridge construction, bolts are usually M2-M24 and (large hexagonal high strength bolts, including M2-M24 maximum torque value is usually 860 nautical miles (maximum torque value is based on different friction coefficients, and different), (maximum torque value is usually 1700 nautical miles (maximum torque value is based on different friction coefficients, and different) early tightening, it is necessary to select torque electric wrench, set initial tightening moment value, and start to tighten bolts. After a few seconds, stop fastening the electric wrench and take out the sleeve.
比較后擰緊時(shí),需要固定扭矩電動(dòng)扳手,先將扭矩值設(shè)置為螺栓的比較大扭矩值。擰緊幾秒鐘后,電動(dòng)扳手停止擰緊,可以取出。
Finally, when tightening, it is necessary to fix the torque electric wrench. First, the value of the torque is set to the maximum value of the bolt. After tightening for a few seconds, the electric wrench stops tightening and can be taken out.
初擰緊時(shí)可選用通用固定力矩電動(dòng)扳手,末擰緊時(shí)必須選用前田固定力矩電動(dòng)扳手,扭矩大,誤差小,精度高。
The universal fixed moment electric wrench can be used in the initial tightening, and the front field fixed moment electric wrench must be used in the final tightening. The torque is large, the error is small and the precision is high.
用法:
Usage:
(1)將表盤(pán)設(shè)置為所需扭矩值,扳手套在螺栓上。
(1) Firstly, the dial is set to the required torque value, and the wrench glove is placed on the bolt.
按下開(kāi)關(guān),開(kāi)始工作。
Press the switch and start working.
(3)當(dāng)扳手達(dá)到設(shè)定扭矩值時(shí),自動(dòng)停止擰緊,然后拔出扳手結(jié)束工作。
(3) When the wrench reaches the set torque value, it automatically stops tightening and pulls out the wrench to finish the work.
使用注意:
Use note:
請(qǐng)嚴(yán)格遵守監(jiān)管要求。
Please strictly comply with the regulatory requirements.
將螺栓合理、平穩(wěn)地插入套筒內(nèi),不要傾斜,以延長(zhǎng)套筒的使用壽命。
Insert the bolt into the sleeve reasonably and smoothly without tilting, so as to prolong the service life of the sleeve.
及時(shí)更換碳刷,碳刷不得短于6mm,以延長(zhǎng)電機(jī)的使用壽命。
Replace the carbon brushes in time. The carbon brushes should not be less than 6mm in order to prolong the service life of the motor.
不要反復(fù)擰緊。
Don't tighten it repeatedly.
工作時(shí)請(qǐng)勿觸摸反力臂。
Do not touch the reaction arm while working.
調(diào)整正轉(zhuǎn)和負(fù)轉(zhuǎn),務(wù)必將觸發(fā)器旋轉(zhuǎn)到位。
To adjust the positive and negative rotation, it is necessary to rotate the trigger in place.
當(dāng)綠燈亮?xí)r,它通常是開(kāi)著的,可以正常工作。
When the green light is on, it is usually on and can work properly.
當(dāng)紅燈亮?xí)r,是非法操作,需要重新啟動(dòng)電源工作。
When the red light is on, the operation is illegal and the power supply needs to be restarted.
配備:
Equipment:
鐵箱、防雨插座、螺絲刀、合格證、說(shuō)明書(shū)(原件)。
Iron box, rain-proof socket, screwdriver, certificate and instruction (original).
開(kāi)箱檢查:
Opening inspection:
1. 檢查機(jī)器的外觀和隨機(jī)配件的數(shù)量。
1. First check the appearance of the machine and the number of random parts.
2、檢查機(jī)器銘牌、商標(biāo)鋼印。
2. Inspection of machine nameplates and trademarks.
3、插拔試驗(yàn)后,機(jī)器性能良好。
3. After the plug-in test, the machine has good performance.
然后去工地工作。
Then go to work on the site.
取代袖:
Replace sleeve:
1. 松開(kāi)定位頂線,拆卸套筒。
1. Loosen the top line and remove the sleeve.
2. 安裝必要的套筒。
2. Install the necessary sleeve.
3.擰緊兩個(gè)定位螺絲。
3. Tighten two positioning screws.
更換碳刷:
Replace the carbon brush:
(1)取下電刷蓋,放入碳刷
(1) Remove the brush cover and put the carbon brush into it.
壓入彈簧。
Press in the spring.
(長(zhǎng)對(duì)短,短對(duì)長(zhǎng))
(Long to short, short to long)
上弦(不要用力太大)。
Upper chord (don't exert too much force).
定期檢查保養(yǎng):
Regular inspection and maintenance:
1. 定期檢查電源線。
1. Check the power cord regularly.
2. 定期檢查各部位螺絲,注意電機(jī)的聲音。
2. Check the screw in every part regularly and pay attention to the sound of the motor.
3、確保電機(jī)、套筒、機(jī)器內(nèi)部,不進(jìn)雜物。
3. Ensure that motor, sleeve and machine are free from impurities.
4. 擰緊螺栓5000次,及時(shí)檢查炭刷和套管。
4. Tighten bolts 5000 times, check carbon brush and casing in time.
5. 每次手術(shù)后,將其存放在干凈干燥的地方。
5. After each operation, store it in a clean and dry place.
2. 嚴(yán)禁使用非220v電壓供電。
2. It is strictly forbidden to use non-220v voltage for power supply.
3.遠(yuǎn)離易燃易爆物品。
3. Keep away from inflammable and explosive materials.
4. 愛(ài)護(hù)防護(hù)工具及配件。
4. Care for protective tools and accessories.
5. 在檢修時(shí)請(qǐng)切斷電源。
5. Cut off the power supply during the overhaul.
6. 嚴(yán)禁將機(jī)器猛烈撞擊或摔落。
6. It is strictly forbidden to hit or fall the machine violently.
7. 高空作業(yè)時(shí)應(yīng)采取措施。
7. Safety measures should be taken when working at high altitude.
8、機(jī)器發(fā)熱,或環(huán)境溫度高于40度,停止使用。
8. When the machine is heated or the ambient temperature is above 40 degrees, stop using.
9. 當(dāng)炭刷短于6mm時(shí),應(yīng)及時(shí)更換炭刷,否則電機(jī)會(huì)燒壞。
9. When the carbon brush is less than 6mm, the carbon brush should be replaced in time, otherwise the motor will burn out.
10. 嚴(yán)禁客戶自行拆卸機(jī)器。
10. It is strictly forbidden for customers to disassemble machines by themselves.
1. 請(qǐng)仔細(xì)閱讀說(shuō)明書(shū),嚴(yán)格按照正確的擰緊施工工藝操作。
1. Please read the instructions carefully and strictly follow the correct tightening construction process.
2. 請(qǐng)務(wù)必使用220V電源。
2. Be sure to use 220V power supply.
3.正確連接電源分機(jī)線。(否則會(huì)產(chǎn)生電壓下降,降低扭矩,降低電機(jī)有效轉(zhuǎn)速,電機(jī)發(fā)熱導(dǎo)致漆包線短路)延長(zhǎng)線占地面積2.0平方毫米,比較長(zhǎng)長(zhǎng)度30米。
3. Connect the power extension line correctly. (Otherwise, the voltage will drop, the torque will be reduced, the effective speed of the motor will be reduced, and the heat of the motor will lead to the short circuit of the enameled wire). The extension line covers an area of 2.0 square millimeters and the longest length is 30 meters.
延長(zhǎng)線的面積為3.5平方毫米,比較長(zhǎng)長(zhǎng)度為60米。
The extension line has an area of 3.5 square millimeters and a maximum length of 60 meters.
4、請(qǐng)使用原插座、地線、漏電保護(hù)器設(shè)置。開(kāi)始使用扭矩電動(dòng)扳手前,請(qǐng)先預(yù)熱幾分鐘。6. 電動(dòng)扳手工作時(shí),請(qǐng)勿用手觸摸反力臂。
4. Please use the original socket, ground wire and leakage protector. Before starting to use the torque electric wrench, please warm up for a few minutes. 6. Do not touch the reaction arm with your hand when the electric wrench is working.
7. 當(dāng)使用正反旋轉(zhuǎn)時(shí),一定要旋轉(zhuǎn)到位的旋轉(zhuǎn)觸發(fā)器。8、緊固螺栓時(shí),從螺栓的小扭矩值開(kāi)始,不要從螺栓的大扭矩值開(kāi)始。9. 扳手?jǐn)Q緊螺栓停止時(shí),請(qǐng)不要再啟動(dòng)機(jī)器擰緊。請(qǐng)及時(shí)更換碳刷,使用原碳刷。不能短于6mm(否則由于碳刷彈簧壓力不足,轉(zhuǎn)子會(huì)被電火花燒毀)。紅燈指示輸入錯(cuò)誤,請(qǐng)重新啟動(dòng)。
7. When using positive and negative rotation, it is necessary to rotate the rotating trigger in place. 8. When tightening the bolt, start with the small torque value of the bolt, not the large torque value of the bolt. 9. When the wrench tightens the bolt to stop, please do not start the machine tightening again. Please replace the carbon brush in time and use the original carbon brush. It should not be less than 6mm (otherwise, the rotor will be burned by electric spark due to insufficient spring pressure of carbon brush). The red light indicates an error in input. Please restart.
請(qǐng)保持工作場(chǎng)所清潔。13. 注意穿著合適的工作服,遠(yuǎn)離人群,注意,輕拿輕放,在高空保持平衡,雨天不要工作。
Please keep the workplace clean. 13. Pay attention to wearing appropriate work clothes, away from the crowd, pay attention to safety, handle lightly, maintain balance at high altitude, do not work in rainy days.
14. 請(qǐng)使用原配件及配件。切勿更換或使用非機(jī)器配件。
14. Please use the original parts and accessories. Do not replace or use non-machine parts.
15. 正確保護(hù)電動(dòng)扳手的本體、外殼、電線及附件。不要自己打開(kāi)扳手。如需維修,請(qǐng)與制造商的銷(xiāo)售代表接洽。
15. Correctly protect the body, shell, wire and accessories of the electric wrench. Don't open the wrench by yourself. For maintenance, please contact the manufacturer's sales representative.
讀了上面的橋梁施工用定扭矩電動(dòng)扳手介紹,如果大家想買(mǎi)電動(dòng)扭矩扳手,歡迎來(lái)電咨詢(xún)!
Read the introduction of fixed-torque electric wrench for bridge construction above, if you want to buy fixed-torque electric wrench, please call for advice!